Aerospace


NEW PRODUCTS
We were challenged to create composite materials specifically for the Aerospace Industry that are progressive and innovative.  They must meet and surpass the intense demands of the market.   THE RESULT: The Next Generations of Atvantage® Composite Insulating Cores (CIC) and Composite Structural Cores (CSC). 


We play an integral role in defining the future of nonwovens in the Aerospace Industry.  The company offers numerous products and innovative custom solutions for many aerospace applications, including:

  • Composite insulating & structural cores, acoustic damping  for thermal insulation, vibration dampening, and acoustic attenuation

  • flightdeck protection and aircraft armor – superior protection in an advanced lightweight, moldable material

  • Windscreen and transparency maintenance polishing & buffing pad materials in many styles utilizing a variety of fibers and fiber combinations including rayon, polyester, acrylic, and wool.

  • Super absorbent, anti-microbial material for containment of condensation and/or residual moisture 

  • Vibration pads and strain isolators – improves performance of aerospace products and materials by effectively absorbing and reducing vibrations and isolating strain.

  • Printable materials – innovative printable materials with intense aesthetic appeal. Style: PRT009 is ideal for the process of digitally enhancing images for molded-in graphics.
  • Seat Materials   advanced fire retardant substrates (FRS) specific for seat structures

  • Wiping materials – Powerful cleaning and buffing products.


Product offerings:


AeroSorb - super absorbent, anti-microbial material

AeroSorb's exceptional engineering and superior attributes, result in an ideal material for containment of condensation and/or residual moisture.  Super absorbent properties ensure entrapment and encapsulation of fluids and water vapors in confined spaces.  Features include:

  • Super absorbent! – absorbs 20 times its weight
  • Extremely light-weight
  • Anti-microbial agents added
  • Mildew free
  • Minimized odors
  • No off gassing
  • Contains liquids - no leaching
  • User friendly - easy to install and remove

ADQ: Acoustic Damping Quiet

ADQ is a unique Acoustic Damping System designed for Aerospace environments, . It incorporates advanced chemical enhancement technology with our highly engineered needled material.  The result is a superior system that provides a breathable, open-celled construction with superlative properties to manage mechanical vibrations, noise and ancillary oscillations. 

ADQ001 - Product features:

  • Higher Vibration Damping - Less vibration is transmitted into the cabin promoting a quieter environment.
  • Cost Effective - Incorporates the technology of both vibration damping and acoustical insulation results in a more cost effective system.
  • Reduced Weight Over Frame Blanket - another benefit of incorporating two technologies.
  • Custom Enhancements - Tune fabrics to dampen target frequencies. Add water repellant and/or anti-microbial properties.

Atvantage® – Composite Structural Core and Composite Insulating Core

Engineered for specific end uses, Atvantage® provides compressive strength, flame retardancy, acoustic attenuation, and thermal insulation, while achieving a balance between product performance, life, and cost.  Atvantage® is available in a structural core and an insulating core.

Composite Structural Core (CSC): Mechanically interlocked in an isotropic array with chemical enhancements, CSC provides acoustic, thermal, and vibration attenuation while maintaining all structural properties… even in complex shapes including strength, stiffness, thickness, and uniformity. 

By adjusting fiber blends and resins, CSC is engineered to be manufacturing compatible with your fabricating processes. It can be used in many product designs, including those that must meet requirements for FAR 25.853, BAC-5564, and U.L. 94 HB Tests. 

Although CSC is widely found in the aerospace and automotive industries, it is also popular in the medical and marine environments. Applications range from military shelters to amusement rides. 

Products and features:

  • CSC001 – an advanced composite made from high performance fibers.
  • CSC002 – a superiorly engineered, economical composite made from polyester fibers.
  • CSC004 – engineered from high performance fibers with chemical enhancements. 
  • CSC005, CSC006 meets aerospace requirements to be lighter and thinner.   Available in a wet moldable state that is contained in an air tight environment without requiring refrigeration. 
  • TCSC07 thermo-formable composite is a variable stiffener and an acoustical and thermal insulator. Designed to eliminate the use of foam for durable long-term exposure to the outdoors.

Composite Insulating Core (CIC): CIC’s superior design offers exceptional insulating properties where stability in high temperature environments is required.  CIC is a structured fiber array; constructed using advanced manufacturing techniques. It can be chemically enhanced but does not need woven fabric support.

CIC is compatible with your fabricating processes and can be used in many product designs, including those that must pass tough industry standards such as FAR 25.853, U.L 94 HB, and BAC-5564.

Products and features:

  • CIC001pliable. Lightweight with low density and an insulating batting.  It fills problematic and intricate voids and is a thermal and acoustical insulator.
  • CIC002, CIC003, CIC008, CIC008stable. Consistent Z-axis integrity provides uniform thickness and density. It has enhanced dimensional stability while resisting shedding or linting. 
  • CIC007enhanced. Excellent repellency against oil and water with superior dimensional stability. Outstanding Velcro® compatibility for easy structural attachment
  • CIC010, CIC011resilient.  Rapid compressive recovery ensuring surface uniformity, long life undeterred by environmental factors, and conforms to intricate spatial configurations
  • CIC012 cushioning. Advanced Z-axis resiliency provides uniform thickness and density for airline seating. It's easily shaped and contoured for improved comfort.
  • CIC021 economical. Synthetic insulation pad that is both resilient and economical. Designed to be t hermally stable up to 300° F.

Breather/Bleeder Cloths

National Nonwovens’ provides premium breather cloths for composite processing.  The breather cloths’ unique composition enables volatile gas and resin to evaporate during curing.  Advanced design technology provides increased absorption, uniform thickness, and consistent permeability making these breather cloths and excellent choice for bleeder cloths.  

BRE002 - Product features:

  • Material is resilient, soft, and moldable
  • Intense maximum use temperature with ranges reaching 400° F
  • Flame retardant capabilities can be added

FRS - Fire Retardant Substrates
National Nonwovens is the premier manufacturer of fire retardant materials specific for seat structures.  FRS provides optimum protection for a wide variety of applications including airplanes, automobiles, and school buses to name a few. 

 

Product features include:

  • Excellent flame barrier
  • Extremely high strength
  • High puncture resistance
  • Excellent tear resistance
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Polishing and Buffing Pad Materials

We offer an extensive array of superior materials for:

  • Polishing windscreens and transparencies
  • Buffing composite and metal parts
  • Maintaining tools

We continually develop innovative processing methods utilizing a variety of fibers and fiber combinations including rayon, polyester, acrylic, and wool.  Our products played a key role in the development of national. SAE (Society of Automotive Engineers) standards for wool felt products used in the Automotive Industry.

Today, our innovative SAE alternatives are now being utilized for Aerospace polishing applications. Interlocked nonwoven construction will provide you with outstanding integrity and advanced uniformity for both disc and belt products, with the ability to accept any buffing compound. Take advantage of our superior technology.

  • IND050 and IND005: 50% wool/50% polyester - Advanced engineering and innovative fiber blends result in economical SAE wool felt alternatives while maintaining many crucial characteristics.
  • WIP006: 50% rayon / 50% acrylic - Reusable material is a superb polishing and wiping material and is very cost effective. It has excellent absorbency and water retention with a no fade color.
  • WIP009: 50% rayon / 50% polyester - The ultimate polishing and wiping material! Engineered for the most demanding jobs where durability is critical. Perfect for tool and clear coat polishing.
  • TWIP11: 100% polyester - A great choice for polishing & washing aircraft exteriors, furniture, and composite parts or tooling. Ideal for pad buffers 

 ProTechtor® - high performance nonwovens engineered for maximum protection  

Utilizing advanced needling technology; ProTechtor® is designed and tested to withstand the toughest forces on its own merits.  It is mechanically interlocked for optimum dispersion, absorption and containment against harmful and deadly forces. 

Applications include:

  • Protective Apparel - vests, gloves, chainsaw pants, helmets

    Armor - vehicle/body, aircraft, shelters

    Blast Containment - explosive sheathings, high energy devices, engine/transmission, housings

  • Fire Protectionturncoats, overcoats

 ProTechtor® is available in three innovative styles: CBS001, CBS002, and CBS003

Please see our Ballistic Protection Page for more information.


Vibration pads and strain isolators National Nonwovens’ vibration pads and strain isolators improve the performance of aerospace products and materials by effectively absorbing and reducing vibrations and isolating strain.  Product features include:

  • Extremely soft
  • Machineable and moldable
  • Highly resilient 

Contact Us with your questions and custom requirements.

 

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ProTechtor® is a registered trademark of National Nonwovens
PhoenixFelt® is a registered trademark of National Nonwovens


P.O. Box 150 Easthampton MA 01027
T: 413-527-3445 F: 413-527-0456
1-800-333-3469